Optimization for Hierarchical Production Planning of Industrial Processes

نویسنده

  • Asmaa A. Mahmoud
چکیده

In this paper, a generalized mathematical model formulation for cellular manufacturing system (CMS) using hierarchical production planning (HPP) approach is proposed. The model is applied to two different real case studies and is solved by using operation research optimization software (Lingo (12.0) program). The model is divided into three main steps as follows: data collection, mathematical model formula, and results. The proposed mathematical model of the optimization can solve the problems of the system under utilizing the limited resources in a production plan. The results show that the proposed mathematical model can be used to minimize manufacturing total costs of products for similar cases. To prove the work, two case studies are introduced; for the first case (electric water heater with capacity 50 liter (EWH1)), the results show that the total cost decreases by 8.46 % for the optimum conditions. For the second case, (electric water heater with capacity 80 liter (EWH2)), as global results, the total cost decreases by 3.7% for the optimum conditions. Index Term-Hierarchical Production Planning (HPP), Cellular Manufacturing System (CMS), Group Technology (GT) and General Manufacturing Company (GMC).

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

A Hierarchical Production Planning and Finite Scheduling Framework for Part Families in Flexible Job-shop (with a case study)

Tendency to optimization in last decades has resulted in creating multi-product manufacturing systems. Production planning in such systems is difficult, because optimal production volume that is calculated must be consistent with limitation of production system. Hence, integration has been proposed to decide about these problems concurrently. Main problem in integration is how we can relate pro...

متن کامل

A Simulation-Optimization Model For Capacity Coordination In Make To Stock/Make To Order Production Environments

Capacity coordination, as the tactical level of hierarchical production planning in hybrid MTS/MTO systems, includes numerous important decisions. In this paper, two of these decisions i.e. finding the best strategy for the acceptance/rejection of incoming orders and determining orders’ due dates – are investigated. Also a simulation model is proposed to evaluate the efficiency of the presented...

متن کامل

Integrated planning for blood platelet production: a robust optimization approach

Perishability of blood products as well as uncertainty in demand amounts complicate the management of blood supply for blood centers. This paper addresses a mixed-integer linear programming model for blood platelets production planning while integrating the processes of blood collection as well as production/testing, inventory control and distribution. Whole blood-derived production methods for...

متن کامل

A hierarchical approach for designing the downstream segment for a supply chain of petroleum production systems

Strategic decisions in a supply chain are the most important decisions for petroleum production systems. These decisions, due to high costs of transportation and storing, are costly and affected by the tactical and operational decisions in uncertain situations. In this article, we focus on designing a downstream segment for a supply chain of petroleum production systems. For this purpose, we wi...

متن کامل

An economic-statistical model for production and maintenance planning under adaptive non-central chi-square control chart

Most of the inventory control models assume that quality defect never happens, which means production process is perfect. However, in real manufacturing processes, the production process starts its operation in the in-control state; but after a period of time, shifts to the out-of-control state because of occurrence of some disturbances. In this paper, in order to approach the model to real man...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2014